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The 10 OT Vulnerabilities Putting Your Plant at Risk

A practitioner's guide for OT/ICS security teams at mid-market manufacturers. Learn what attackers exploit first — and how to close the gaps before they do.

The 10 vulnerabilities we find in every OT assessment

01
Default credentials on HMIs & PLCs

The #1 cause of OT breaches. Factory defaults still active years after deployment.

02
Flat IT/OT networks with no segmentation

No firewall, no DMZ — one compromised workstation touches your control network.

03
Unpatched legacy systems

PLCs and HMIs running Windows XP/7 with no patch management process.

04
Remote access without MFA

VPNs and RDP sessions with single-factor auth — the ransomware entry of choice.

05
Insecure industrial protocols exposed

Modbus, DNP3, and EtherNet/IP accessible without authentication or encryption.

06
Vendor access that never expires

Third-party contractors with standing remote access, no audit trail.

07
No OT asset inventory

You can't protect what you can't see. Most plants can't enumerate their own devices.

08
Ransomware pivot paths through historians

PI/OSI historians bridging IT and OT — attackers love them.

09
No OT incident response plan

IT playbooks don't map to OT. When things go down, teams improvise.

10
Shadow IT bridging OT environments

Unauthorized devices, rogue WiFi, and USB drives creating invisible attack paths.

✓ Also included: Self-assessment checklist for each vulnerability + remediation priority matrix

87%
Surge in OT ransomware attacks targeting manufacturers (2022–2024)
212
Average days to detect an OT security breach — without visibility tooling
73%
Of manufacturers experienced an OT security incident in 2024
From $997
CriticalEdge training vs. $7,900+ for traditional ICS programs — 3 tiers, same depth, built for mid-market
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